Sodick EXC100L – nanoprecision linear wire-cut EDM
EXC-100L is a brilliant Sodick development, another step into the world of nanotechnology.
The machine was demonstrated for the first time at the international exhibition JIMTOF’2002 in Tokyo. The EXC-100L replaces the highly acclaimed non-linear EXC100, which has been in production since 1995 and has been in high demand despite the price.Only in Japan in 2000-2002 more than 90 such machines were sold. EXC100L were also sold in other countries, including the conservative Switzerland.
Made to order. Due to transportation problems, it is mainly shipped to users in Japan.
Generation NANO
Fully ceramic construction on a granite bed
Profile accuracy: pitch & hole diameter= within ±0.05μm
Slit width = 23 micron
- The most accurate in the history of EDMing wire-cut machine.
- Feed resolution – 10 nm (10 nanometers =0,01 µm).
- Precise unique core-less dual linear motors (LD) with enhanced and perfected feed smoothness.
- Closed-type pneumatic static bearings (“air cushions”).
- Gantry stucture.
- XY table originating from Sodick’s nano-precision linear machining center NANO-100.
- Heidenhein’s unique nanometer linear sensors and proprietary SMC (Sodick Motion Controller) control system.
- Fully ceramic construction on a granite bed.
- Achievable roundness – Rmax=0,35 µm!
- Achievable surface roughness – Ra=0,03 µm
Fully ceramic pneumatic aerostatic sliders.
Complete absence of friction.
- AWT Ø 0,03 mm – 0,1 mm
- Achievable machining accuracy – ±0.8 µm
(Standard Sodick technology); - Precision dielectric thermostatic cooler 0,2°С;
- LQ1W power supply with Heart NC CAD/CAM and 3D “Q3vic-Solution”
(developed with Solid Works, USA)
ceramic column
with low center of gravity
and aerostatic
Z-axis slider.
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| Axis stroke Х × Y × Z | 100 х 120 х 100 mm |
| U × V axis travel | 20 х 20 мм |
| Max. workpiece dimensions | 150 x 150 x 60 mm |
| Max. weight of workpiece | 10 kg |
| Wire electrode diameter ∅ | ∅ 0,03 – 0,1 mm |
| Min feed | 10 nm (10 nanometers =0,01 µm) |
| Wire tension | 0.5 – 10 Н |
| Maximum wire feed rate | 250 mm/sec |
| Distance from floor surface to upper surface of table | 1050 mm |
| Machine tool dimensions W x D x H | 2250 х 2290 х 1990 mm |
| Machine installation dimensions W x D | 2850 х 2900 mm |
| Total unit weight | 3200 kg |
| Total power input | 3 Ø, 380В, 50/60 Гц |
| Dielectric tank | 140 l |
| Air pressure | 0.65 MPa |